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EV Charging Cable

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EV Charging Cable

Product Description

The EV Charging Cable is designed for reliable connection between electric vehicle (EV) charging equipment and the EV itself. It is compatible with a wide range of electric vehicles, charging stations, and charging piles, ensuring efficient and safe power transmission.

Category: EV Cable
Tags: 1000V, 105°C EV Cable, Electric Vehicle Charging Cable, EV Charging Cable, ISO 6722 Compliant, Electric Vehicle Charge Cable

EV Charging Cable – Applications

The EV Charging Cable is designed for use in electric vehicle (EV) charging systems, including EV charging devices and charging interfaces. It is also suitable for EV charge-discharge early warning systems that require control signal transmission—such as charging status alerts, early safety warnings, and more.

Engineered for maximum flexibility, this cable features a minimum bending radius of just six times its outer diameter (OD), making it easy to install and operate even in tight spaces.

Key Performance Features

  • Thermal Resistance: Successfully passed the ISO 6722 high-temperature shock test for excellent performance under thermal stress.

  • Oil Resistance: Highly resistant to various automotive fluids, including gasoline, diesel, and engine oil.

  • UV Resistance: Designed for long-term outdoor use, passing the UL 2556 UV resistance test for superior weather durability.

EV Charging Cable Construction

Engineered for safety, performance, and durability.

  • Conductor: Stranded soft copper wire, available tinned or non-tinned.

  • Insulation: 105°C halogen-free, ROHS-compliant thermoplastic elastomer (TPE).

  • Signal Wire Shielding (if applicable): Tinned annealed flexible copper wire braid.

  • Sheath: 105°C halogen-free, ROHS-compliant TPE.

  • Color: Black or Orange

Technical Specifications
Rated Voltage AC 300/500V; 450/750V; DC 1000V
Operating Temperature -40°C to +105°C
Insulation Resistance ≥ 0.037 MΩ·km at 60°C
Flame Retardancy VW-1 test method (UL2556 compliant)
Minimum Bending Radius 6 × Outer Diameter (OD)
Dielectric Strength AC 2.5kV for 15 minutes – No breakdown
Cold Bending Resistance -40°C for 16 hours – No cracks
Hot Shock Resistance 150°C for 1 hour – No cracks
Oil Resistance IRM902, IRM903, Gasoline (20h) – OD variation ≤15%, No cracks
Acid & Alkali Resistance 168h – Tensile strength change ≤30%, Elongation ≥100%
Crush Resistance 5KN @ 8km/h, 220 Kpa – No breakdown
Environmental Compliance ROHS & REACH Compliant
EV Charging Cable Specifications
EV Charing Cable Spec Conductor Construction DC Resistance at 20℃ Outer Diameter
mm2 Nos/mm Ω/km mm
EVDC-EE 2*25+16+2*4+2P*1.5 Main wire:798/0.20
Grounding wire:513/0.2
Signal Wire:224/0.15
Shield:85/0.15		 Main wire:0.795
Grounding wire:1.16
Signal Wire:4.71
Shield:12.7		 30
EVDC-EE 2*50+16+2*4+2P*1.5 Main wire:1586/0.20
Grounding wire:513/0.2
Signal Wire:224/0.15
Shield:85/0.15		 Main wire:0.393
Grounding wire:1.16
Signal Wire:4.71
Shield:12.7		 34
EVDC-EE 2*70+16+2*4+2P*1.5 Main wire:1387/0.254
Grounding wire:513/0.2
Signal Wire:224/0.15
Shield:85/0.15		 Main wire:0.277
Grounding wire:1.16
Signal Wire:4.71
Shield:12.7		 36

Note: The above data is provided for reference only. Final specifications must be confirmed by our technical department at the time of order. We reserve the right to modify product information without prior notice as part of ongoing technological advancements. Custom designs and specifications are also available based on specific client requirements. Please contact us for detailed information or technical support.

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